Aplicativos e módulos
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AI Production Forecasting & Demand Planner
AI demand forecasting for Odoo MRP — predicts requirements, feeds MPS/MRP, and flags bias. Built-to-order for Odoo 17/18/19.
- ML demand forecasting from your Odoo sales order and delivery history, automatically decomposing trend and multi-period seasonality (weekly/monthly/annual)
- Intermittent-demand handling (Croston-style logic) for slow-moving and lumpy SKUs where naive averages fail
Production Batch & Lot Genealogy Traceability
Build-to-order Odoo module for full forward/backward lot genealogy — trace raw material to customer for recalls and audits.
- Forward genealogy: from any raw-material or intermediate lot, expand every downstream MO, sub-assembly, finished-good lot and shipped customer delivery it ended up in
- Backward genealogy: from any finished-good lot or serial, drill back through work orders and consumed components to every incoming supplier lot and receipt
Chemical & Process Manufacturing (Formula/Recipe)
Custom-built Odoo module for process/formula manufacturing: percentage recipes, co-/by-products, yield scaling, and potency correction.
- Co-product output handling — a single batch produces multiple valuable finished goods from one run, each as its own output line that posts to stock and receives an allocated share of batch cost
- By-product handling — capture unavoidable outputs (scrap, residue, recoverable solvent) with their own valuation policy so they don't distort main-product cost
CMMS Preventive & Corrective Maintenance Pro
Build-to-order CMMS layer on Odoo Maintenance: recurring PM plans, checklists, spare-parts consumption, and MTBF/MTTR analytics.
- Preventive maintenance plans with dual triggers: calendar-based (every N days/weeks/months) and meter/usage-based (running hours, cycles, kilometres) computed via @api.depends on equipment meter readings
- Structured maintenance checklists and standard work instructions as One2many lines with pass/fail, measured-value capture, and mandatory sign-off before an order can be marked done
Demand-Driven MRP (DDMRP) Buffers for Odoo
Build-to-order Odoo DDMRP module with dynamic red/yellow/green buffers and net-flow replenishment. We build, install and support it.
- Strategic decoupling-point setup: mark which products/variants hold buffers, with red/yellow/green zones stored as compute fields on a dedicated buffer model extending product.product and stock data
- Dynamic buffer sizing from Average Daily Usage (ADU) over a configurable rolling window, decoupled lead time, and lead-time/variability factor categories, recomputed via @api.depends
Production Worksheet & Digital Work Instructions
Rich illustrated work instructions and checklists shown to operators at each Odoo manufacturing operation. Built, installed and supported by ECOSIRE.
- Step-by-step illustrated work instructions attached to each routing operation (mrp.routing.workcenter), auto-shown in the work-order tablet/OWL view
- Embedded rich media per step — images and PDFs stored as Odoo attachments (ir.attachment), plus external video links (YouTube/Vimeo/Loom) rendered inline
Finite Capacity Planning & Scheduling (APS)
Constraint-based finite-capacity APS for Odoo that replaces the infinite-capacity default with realistic, sequence-optimized production plans.
- Finite-capacity solver that places every work order into a real time slot on its work center, honoring concurrent-capacity limits instead of Odoo's infinite-capacity back-scheduling
- Work-center shift and calendar awareness built on resource.resource_calendar — jobs are only scheduled inside working hours, across breaks, holidays and multi-shift patterns
Food Manufacturing & FSMS Traceability
Food-grade Odoo batch traceability with FEFO, allergen control, and one-up/one-down recall management for FSSAI/HACCP compliance.
- FEFO (First-Expired-First-Out) picking that ranks reservable stock by expiry date via a computed field on stock.lot, overriding Odoo's default FIFO removal strategy at reservation time
- Hard expiry-date enforcement: an automated action blocks expired or use-by-breached lots from being reserved, picked, or consumed in a manufacturing order, with a QA override that is logged
Furniture & Made-to-Order Configurator Manufacturing
Configure-to-order Odoo manufacturing that turns configurator choices into dynamic BOMs, routings, and priced MTO manufacturing orders.
- Product configurator that drives dynamic Bill of Materials generation — selected options assemble the exact component list at quote time, no pre-created variant explosion
- Option-based operation selection so routings and work centres change with the configuration — e.g. a lacquered finish adds spray-booth and cure operations automatically
Incoming/In-Process/Final Inspection Plans
Multi-stage Odoo inspection plans (incoming, in-process, final, shipping) with AQL sampling and pass/fail gating that blocks downstream moves.
- Four built-in inspection stages — incoming (receiving), in-process (per operation/work order), final (pre-shipping) and shipping (outbound) — each configurable as its own inspection point
- AQL sampling plans: the module reads lot or batch size and derives the required sample count from a lot-size-band sampling table agreed during scoping, so inspectors sample the correct number of units
Manufacturing Outsourced (Job Work) Challan & GST
Odoo job-work management for India: delivery challans, ITC-04 data, and 180-day return tracking for outsourced manufacturing. Built to order.
- Job-work delivery challan generation with an auto-numbered sequence, challan date, HSN/SAC, quantity, taxable value, nature of processing, and transporter details, rendered as a compliant QWeb PDF you print or email from the challan form
- Rule 45 / GST-aligned challan fields captured on a dedicated Odoo model (models.Model) so every outward dispatch to a job-worker is a first-class, auditable record — not a spreadsheet row
Machine/PLC IoT Gateway (MQTT/OPC-UA)
Bridge machines & PLCs to Odoo via MQTT/OPC-UA for live counters, status, and auto production recording. Built, installed & supported by ECOSIRE.
- MQTT inbound connector: persistent subscriptions to one or more brokers (TLS, username/password or client-cert auth), configurable topic filters, QoS, and per-topic JSON/binary payload decoders
- OPC-UA client connector: browses your PLC/SCADA address space, subscribes to nodes with monitored items and configurable sampling/publishing intervals, supports Sign & Encrypt security policies
Maintenance Asset Meter & Metrology
Meter-reading and metrology/calibration management to trigger usage-based maintenance and keep gauges in-tolerance in Odoo.
- Meter definitions per asset with configurable units (engine hours, run hours, cycles, strokes, mileage/kilometres, tonnage, print counts) on a new maintenance.meter model linked to maintenance.equipment
- Meter readings capture (manual entry, mobile-friendly form, or XML-RPC/JSON-RPC push from IoT/SCADA/telematics) with automatic rollover and reversal-guard validation so a lower reading than the previous one is flagged
Manufacturing Barcode Operations
Barcode-driven Odoo manufacturing: scan to consume components, record production, and register lots/serials with zero typing.
- Scan-to-consume: scanning a component barcode auto-fills the consumed quantity on the linked stock.move.line of the active MO, respecting the BOM-planned quantity and flagging over/under-consumption
- Scan-to-produce: scanning the finished-good barcode records production output on mrp.production, with quantity increment per scan for piece-flow lines
Manufacturing Cost Analysis & Variance
Per-MO actual-vs-standard cost variance for material, labor, overhead & scrap, with real-time WIP valuation. Built for you on Odoo 17/18/19.
- Per-MO actual-vs-standard cost teardown that freezes the standard cost at manufacturing-order confirmation and compares it to the rolled-up actual cost at close
- Five-way cost split — direct material, direct labor, machine/work-center time, absorbed overhead, and scrap/rework — recorded on a dedicated cost.variance.line model instead of a single lump total
Manufacturing KPI & Production Dashboard
Real-time Odoo manufacturing command center: OEE, throughput, lead time, scrap and on-time KPIs in one live dashboard.
- Live production KPI tiles for throughput, average manufacturing lead time and on-time completion rate, refreshed on a configurable interval so the board reflects the current shift, not yesterday's export.
- Overall Equipment Effectiveness (OEE) computed from availability, performance and quality, broken down per mrp.workcenter with the three component factors visible so you can see whether downtime, slow cycles or scrap is dragging the number.
Metal & Fabrication Manufacturing (Nesting/Job Work)
Odoo module for metal fabrication: sheet/coil consumption, scrap recovery, heat-cert traceability, and job-work tracking. Built to order.
- Dimensional raw-material consumption: define sheet (length x width x thickness), coil (width x gauge x running length), and bar/tube (length x section) forms and consume them by real dimension on a manufacturing order instead of by whole unit
- Nesting-aware yield: capture how many parts were nested onto a sheet or coil run and auto-compute utilized area/length versus scrap, so each MO shows true material yield %
Manufacturing Order Merge & Split
Merge same-product manufacturing orders into one batch run, or split a large MO into smaller lots — with demand aggregation and traceability preserved.
- Merge multiple confirmed manufacturing orders of the same finished product into one consolidated batch MO
- Split a large MO into multiple child sub-orders by target quantity, lot count, or work-center capacity
Multi-Level BOM & Where-Used Explorer
Visual multi-level BOM tree with cost roll-up, where-used reverse lookup, and mass component replacement for Odoo 17/18/19.
- Indented multi-level BOM tree view that recursively expands every sub-assembly and phantom (kit) BOM down to raw-material leaves in one collapsible OWL widget
- Roll-up cost aggregation across all BOM levels, summing component cost, operation cost, and sub-assembly cost bottom-up so the top-level total is always reconciled
Odoo OEE & Work Center Performance Monitor
Build-to-order Odoo module that auto-calculates OEE (Availability × Performance × Quality) per work center with live downtime tracking and loss analysis.
- Automatic OEE calculation (Availability × Performance × Quality) per work center and per machine, stored as @api.depends compute fields so numbers refresh the moment a work order or downtime record changes
- Six-big-losses categorization — breakdown, setup/adjustment, idling/micro-stops, reduced speed, defects/rework, and startup/yield — mapped onto extended mrp.workcenter.productivity.loss records
Operator Time & Labor Productivity Tracking
Per-operator start/stop on work orders with idle-time reasons, labor-cost roll-up into MO cost, and productivity KPIs. Built for Odoo 17/18/19.
- Configurable labor rates — flat company rate, per-work-center rate, or per-employee / per-grade rate — resolved at posting time and stored on the log for auditability.
- OWL kiosk / tablet view for the shop floor: badge-in, big Start/Stop buttons, reason picker, and current-operator status — designed for gloved fingers and touch screens.
Electronic Batch Manufacturing Record (eBMR) for Pharma
GMP electronic Batch Manufacturing Records in Odoo — stage-wise QC, e-signatures, lot genealogy, and full audit trail. Built to order.
- Electronic Batch Manufacturing Record generated per mrp.production lot, linked to the Master Batch Record / BoM and the specific stock.lot being produced
- Configurable stage/phase structure (dispensing, granulation, compression, coating, filling, packaging, etc.) with a state-machine that enforces correct sequence and prevents skipping steps
Engineering Change Management (PLM/ECO)
Build-to-order Odoo ECO workflow: BOM versioning, revision diff, approval routing, e-sign & effectivity dates for controlled PLM changes.
- Stage-driven Engineering Change Order (ECO) pipeline — Draft, Under Review, In Approval, Approved, Effective, Rejected — modeled as a Kanban stage_id workflow you can rename and extend
- BOM versioning that snapshots the released Bill of Materials into a working revision on ECO creation, so the original is never overwritten
Predictive Maintenance (IoT Sensor-Driven)
Condition-based Odoo maintenance that auto-triggers work orders from sensor thresholds — vibration, temperature, runtime. Built, installed & supported by ECOSIRE.
- Condition-based scheduling that fires on a live sensor state, running alongside Odoo's native time-based preventive schedules so a machine can be serviced on whichever trigger comes first
- Multi-reading debounce and hysteresis: rules can require N consecutive breaches or a rolling average (e.g. temp > 85 C for 3 readings) to suppress false alarms from a single noisy spike