Manufacturing & Supply Chain

Textile & Apparel Manufacturing

Weave efficiency into every thread of your textile operations.

Textile manufacturers face unique challenges: managing fabric variants by weight, color, and weave; tracking production across dyeing, cutting, and stitching stages; and coordinating with global buyers on strict delivery timelines. Our Odoo ERP implementations bring order to your production floor, automate quality inspections, and give you real-time visibility into capacity, costs, and delivery schedules.

35%
Improvement in on-time delivery
25%
Reduction in fabric waste
50%
Faster quotation turnaround
4x
Faster defect identification

Challenges in Textile & Apparel Manufacturing

These are the operational hurdles we help textile & apparel manufacturing businesses overcome every day.

Complex Variant Management

Fabrics come in hundreds of combinations — weight, color, weave, width. Without structured variant tracking, you lose visibility and overstock the wrong SKUs.

Production Floor Chaos

Multi-stage production (dyeing, cutting, stitching, finishing) with different lead times per stage makes scheduling a nightmare without proper MRP.

Quality Inconsistency

Color matching, shrinkage testing, and tensile strength checks are critical. Manual QC logs lead to missed defects and costly returns from buyers.

Buyer Compliance

International buyers demand specific labeling, packaging, and documentation standards. Missing compliance requirements delays shipments and risks losing accounts.

How We Help Textile & Apparel Manufacturing Businesses

Purpose-built ERP modules and custom solutions that address your industry-specific needs.

Fabric Variant Matrix

Manage thousands of fabric combinations with structured attributes (color, weight, width, weave). Auto-generate SKUs and track inventory at the variant level.

Multi-Stage Production Planning

Plan and track production across dyeing, cutting, stitching, and finishing stages with capacity-aware scheduling and bottleneck detection.

Automated Quality Inspections

Define quality parameters per product type. Inspectors log results on tablets, triggering automated rework orders or rejection workflows on failures.

Buyer Portal & Compliance

Give buyers real-time order status visibility. Auto-generate packing lists, shipping documents, and compliance certificates per buyer requirements.

Costing & Margin Analysis

Track actual costs per production order — materials, labor, overhead — and compare against quoted prices to protect margins.

Subcontractor Management

Manage outsourced processes (embroidery, printing, washing) with subcontractor work orders, material issuance tracking, and return reconciliation.

Key Modules & Tools

Manufacturing (MRP)InventoryQuality ControlPurchaseSalesAccountingPLMBarcode

Our Implementation Process

1

Process Mapping

Document your full production workflow — from yarn/fabric receipt through each manufacturing stage to finished goods dispatch and buyer delivery.

2

System Configuration

Set up product variants, multi-level BOMs, work centers with capacity constraints, quality parameters, and buyer-specific compliance rules.

3

Floor Integration

Deploy tablets at work centers for real-time production logging. Connect barcode scanners and integrate with existing CAD/CAM cutting systems.

4

Go-Live & Optimization

Staged rollout starting with inventory and purchasing, then production, then quality. Continuous optimization based on real production data.

Frequently Asked Questions

Can the system handle made-to-order production with custom specs per buyer?

Absolutely. Each sales order can have unique specifications (color, fabric, size run) that flow through to production orders with buyer-specific BOMs and quality parameters.

How do you handle roll-based inventory for fabrics?

We configure inventory tracking at the roll level with attributes for length, width, and quality grade. Cutting plans consume from specific rolls with automatic remnant tracking.

Do you support garment costing with multiple cost centers?

Yes. We set up cost centers for each production stage and allocate labor, overhead, and material costs per work order. You get actual vs. estimated cost reports per production run.

Related Industries

Modernize Your Textile Operations

Tell us about your textile & apparel manufacturing business and we'll design a tailored ERP solution within 24 hours.

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