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Energy & Utility Monitoring for Plants — A build-to-order ERPNext app that meters electricity, gas, water and compressed-air  — 1/1مثالی پیش منظر

A build-to-order ERPNext app that meters electricity,

gas, water and compressed-air consumption per machine, line, and product, then allocates energy cost to work orders and feeds ESG and ISO 50001 reporting.

ECOSIRE scopes, builds, installs, and supports it after you request a quotation.

Energy & Utility Monitoring for Plants کیا ہے؟

A build-to-order ERPNext app that meters electricity, gas, water and compressed-air consumption per machine, line, and product, then allocates energy cost to work orders and feeds ESG and ISO 50001 reporting. ECOSIRE scopes, builds, installs, and supports it after you request a quotation. Built to order by ECOSIRE for ERPNext v15, v16 — indicative price from $999.00 USD; request a quote for a scoped proposal.

اہم خصوصیات

Dedicated Frappe `energy_monitoring` app and module, installed via `bench install-app`, clean-migrating with `bench migrate`
`Utility Meter` DocType typed for electricity, gas, water and compressed air, linked to Workstation, production line, or Cost Center
`Meter Reading` DocType storing interval data (kWh, m3, CFM) with unit-consistency validation on insert
Whitelisted REST endpoints (`@frappe.whitelist()`) so PLC gateways, SCADA bridges, or IoT hubs POST readings to `/api/method/...`
`hooks.py` doc events on Work Order and Job Card that compute run-time consumption and post an energy cost line into manufacturing cost
`Energy Tariff` DocType supporting time-of-use bands, peak-demand charges, and per-utility rates for accurate cost allocation
Per-machine, per-line, and per-product energy-intensity reporting (kWh per unit) with drill-down to a single Job Card
Peak-demand and load-profile dashboards built with Frappe dashboard charts and Number Cards
ISO 50001 energy-performance indicators (EnPIs) and baseline tracking via an `Energy KPI` DocType
`scheduler_events` (hourly/daily cron hooks) that roll readings into load profiles and recompute EnPIs automatically
Anomaly and spike detection with configurable thresholds that raise in-app Notifications, email, or outbound webhooks
Role Profiles and DocType-level permissions separating meter config (engineering) from read-only finance/ESG access
Client Scripts for guided manual meter entry and validation when a site has no automated feed
ESG/sustainability export of period consumption and intensity for CO2e and ISO 50001 reporting, filterable by cost center
Compatible with ERPNext / Frappe v15 and v16, delivered as versioned source in your own git repository

آرڈر پر تیار، مکمل طور پر آپ کے لیے

خود سیٹ اپ کی ضرورت نہیں — ایک کام کرنے والی ایپ جو ECOSIRE بناتا، انسٹال اور سپورٹ کرتا ہے۔

  1. 1

    آپ آرڈر دیتے ہیں

    ایک بار کی تعمیر کی قیمت سے آغاز کریں۔ آغاز پر ہم آپ کے ساتھ مل کر دائرہ کار طے کرتے ہیں۔

  2. 2

    ہم بناتے اور انسٹال کرتے ہیں

    ECOSIRE اسے آپ کے ERPNext پر بناتا، ترتیب دیتا اور انسٹال کرتا ہے۔

  3. 3

    لائیو + معاونت

    آپ تقریباً ایک کاروباری ہفتے میں لائیو ہو جاتے ہیں، گو لائیو کے بعد دو ہفتوں کی معاونت کے ساتھ۔ ہمارے فراہم کردہ کوڈ کی خرابیاں مفت درست کی جاتی ہیں۔

تکنیکی تفصیلات

ERPNext ہم آہنگی
—
لائسنس
لائسنس کی تصدیق درکار ہے
Python کی ضرورت
Python 3.10+
ڈیٹابیس
MariaDB 10.6+

اس مصنوع کے بارے میں

Most plants run production inside ERPNext but track energy in a parallel universe of utility-meter spreadsheets, SCADA exports, and monthly invoices that nobody can tie back to a specific work order or product. When the CFO asks "what did last month's overtime shift cost in electricity?" or the sustainability team needs verified kWh-per-unit figures for an ESG or ISO 50001 report, the answer takes days of manual reconciliation. ERPNext core has no concept of a utility meter, a consumption reading, a load profile, or an energy-per-unit KPI — Work Orders capture labour and material cost but treat energy as invisible overhead, and there is no native DocType to hold interval meter data or raise an alert when a compressor draws twice its baseline.

ECOSIRE builds a dedicated Frappe application (its own energy_monitoring app and module, installed via bench get-app and bench install-app) that makes energy a first-class citizen of your ERPNext instance. We model the physical estate with new DocTypes — Utility Meter (typed for electricity, gas, water or compressed air, linked to a Workstation, production line, or cost center), Meter Reading for interval data, Energy Tariff for time-of-use and peak-demand rates, and Energy KPI for ISO 50001 energy-performance indicators (EnPIs) and baselines. Readings arrive through whitelisted REST endpoints (@frappe.whitelist() methods your PLC gateway, SCADA bridge, or IoT hub POSTs to via /api/method/...) or scheduled pulls, and are validated on the way in.

The engine is wired into ERPNext's own transaction flow. hooks.py doc events on Work Order and Job Card compute the energy consumed during a run from the linked workstation's metered interval, apply the active Energy Tariff, and post an energy cost line so it flows into landed manufacturing cost and margin analysis — energy stops being a lump of unallocated overhead. scheduler_events (cron and hourly hooks) roll interval readings into load profiles, recompute EnPIs against baseline, and evaluate anomaly rules that fire an alert (in-app Notification, email, or webhook) when consumption spikes beyond a configurable threshold or deviates from the expected profile for that machine. Client Scripts and custom Frappe dashboards give the plant team peak-demand curves, per-line and per-product intensity, and drill-downs from a plant total straight to a single Job Card. Role Profiles and DocType permissions keep meter configuration with engineering while giving finance and sustainability read access to the numbers they need.

Because this is build-to-order, nothing ships until we agree on scope. You request a quotation and we run a short scoping call to map your meters, tariffs, integration points (SCADA/PLC/IoT protocol, CSV, or manual entry), and which EnPIs and reports you need. We then build against your ERPNext version (v15 or v16), deliver on a staging site for UAT, and only after you sign off do we install to production with a rollback plan. Typical delivery is one working week from confirmed scope depending on integration complexity, and you receive the full source code and git repository so you are never locked in.

What you get

  • Installable source code for your ERPNext version (v15 or v16), delivered as a proper Frappe app
  • Installation and configuration on your instance: meters, tariffs, integration endpoints, roles, and scheduler events wired in
  • Technical documentation: DocType reference, hooks and whitelisted-method contracts, REST payload schemas, and scheduler jobs
  • End-user guide plus a live training session for plant, finance, and sustainability users
  • UAT on a staging site with sign-off checklist, plus a documented rollback plan before production install
  • Post-go-live support window for bug fixes and configuration adjustments (scoped in the quotation)
  • Full git repository handover so you own and can extend the code with no vendor lock-in
  • Sample data and test fixtures (meters, readings, tariffs) to validate the pipeline end-to-end

Who this is for

Plant / Energy Manager

Owns cost-reduction and ESG targets and needs verifiable kWh-per-unit, peak-demand, and load-profile data tied to real production events, not month-end spreadsheet guesses. Wants anomaly alerts before a runaway compressor shows up on the invoice.

Manufacturing Operations Lead

Runs Work Orders and Job Cards in ERPNext and wants energy cost folded into true manufacturing cost so shift, line, and product decisions reflect what they actually consume in electricity, gas, water, and compressed air.

Sustainability / ESG Officer

Must produce auditable ISO 50001 EnPIs and CO2e figures for reporting and certification. Needs baselines, period-over-period intensity, and a clean export straight from ERPNext rather than reconciled third-party data.

Finance Controller

Wants energy allocated to cost centers and products for accurate margins and budgeting, with read-only access to consumption and tariff data governed by ERPNext role profiles.

How Energy & Utility Monitoring for Plants Compares

CriterionECOSIRECustom BuildCompetitorERPNext نیٹو
Energy cost on work ordersPosted automatically via Work Order/Job Card doc eventsPossible but you build the hooks logic yourselfRarely offered; generic apps ignore manufacturing costNot supported; energy is invisible overhead
Meter data modelPurpose-built Utility Meter and Meter Reading DocTypesDesigned from scratch each timeFixed schema, often electricity-onlyNo meter or reading concept exists
Multi-utility (gas/water/air)Electricity, gas, water and compressed air modeled togetherWhatever you specify and pay to buildUsually electricity-focusedNone
ISO 50001 EnPIsEnPI and baseline tracking built to your reporting needsBuildable with significant analyst effortGeneric KPIs, seldom ISO-alignedNot available
Anomaly / spike alertsConfigurable thresholds via scheduler events and NotificationsYou design and maintain the rule engineBasic or absentNo consumption alerting
Fit to your ERPNext versionBuilt and tested on your v15/v16 targetDepends on your team's ERPNext depthWhatever the app supports, upgrade at their paceN/A
Code ownershipFull source and git repo handed overYou own it, but carry all build costLicensed, often closed or subscription-lockedN/A
Support after go-liveIncluded support window plus optional agreementOnly if you retain the original developerVendor SLA, variable qualityCommunity/self-support

Frequently Asked Questions about Energy & Utility Monitoring for Plants

Is this an existing app I can download and install today?

No. This is a build-to-order ERPNext application that ECOSIRE scopes, builds, installs, and supports specifically for your plant. There is no instant download — we build it against your ERPNext version and your meter, tariff, and integration requirements, then hand over the full source and git repository.

How long does delivery take?

Typically one working week from confirmed scope. The exact timeline depends on integration complexity — a manual/CSV entry setup is faster than a live SCADA, PLC, or IoT protocol bridge. We confirm the schedule in the quotation after the scoping call, and you approve on staging (UAT) before we install to production.

Which ERPNext versions are supported?

We build for Frappe/ERPNext v15 and v16. Tell us your exact version and hosting (Frappe Cloud, self-hosted bench, or a managed provider) on the scoping call and we build and test against that target so it migrates cleanly with `bench migrate`.

How does it pull meter data — do I need specific hardware?

The app exposes whitelisted REST endpoints your existing gateway, SCADA system, IoT hub, or a scheduled job can POST readings to, and it also supports guided manual entry via Client Scripts when a site has no automated feed. We do not sell hardware; during scoping we map how your meters currently expose data and build the ingestion path that fits.

How is energy cost allocated to what we produce?

Doc events in `hooks.py` on Work Order and Job Card compute consumption over the run interval from the linked workstation's meter readings, apply the active `Energy Tariff` (including time-of-use and peak-demand bands), and post an energy cost line so it flows into ERPNext manufacturing cost and margin reporting.

What about support and updates after go-live?

Every build includes a post-go-live support window for bug fixes and configuration tweaks, scoped in the quotation. Because you receive the full git repository, your own team can also extend the app. Ongoing maintenance, new features, or upgrades to a future ERPNext version can be arranged as a separate support agreement.

Do we own the code, or are we locked in?

You own it. We hand over the complete source and git repository at delivery. Nothing is obfuscated or license-locked, so you are free to self-maintain, audit, or bring in another developer.

قیمت کا تخمینہ طلب کریں

Energy & Utility Monitoring for Plants

A build-to-order ERPNext app that meters electricity, gas, water and compressed-air consumption per machine, line, and product, then allocates energy cost to work orders and feeds ESG and ISO 50001 reporting. ECOSIRE scopes, builds, installs, and supports it after you request a quotation.

  • Dedicated Frappe `energy_monitoring` app and module, installed via `bench install-app`, clean-migrating with `bench migrate`
  • `Utility Meter` DocType typed for electricity, gas, water and compressed air, linked to Workstation, production line, or Cost Center
  • `Meter Reading` DocType storing interval data (kWh, m3, CFM) with unit-consistency validation on insert
  • Whitelisted REST endpoints (`@frappe.whitelist()`) so PLC gateways, SCADA bridges, or IoT hubs POST readings to `/api/method/...`

قیمت کا تخمینہ طلب کریں

ہمیں Energy & Utility Monitoring for Plants کے لیے اپنی ضروریات بتائیں اور ہم آپ کو قیمتیں، لائسنس کے اختیارات اور ایک مخصوص تجویز بھیجیں گے — عام طور پر ایک کاروباری دن میں۔

ابھی کوئی ادائیگی نہیں۔ یہ ہماری ٹیم کو قیمت کی درخواست بھیجتا ہے — ہم قیمت اور اگلے اقدامات کے ساتھ ای میل کے ذریعے رابطہ کریں گے۔