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Scrap & Rework Tracking Report — Reason-coded scrap and rework tracking with Pareto analysis and PDF/Excel wastage reports fo — 1/1イメージプレビュー

Reason-coded scrap and rework tracking with Pareto analysis and PDF/Excel wastage reports for Odoo 17,

18 and 19 manufacturing.

Scrap & Rework Tracking Reportとは?

Reason-coded scrap and rework tracking with Pareto analysis and PDF/Excel wastage reports for Odoo 17, 18 and 19 manufacturing. Built to order by ECOSIRE for Odoo 17, 18, 19 — indicative price from $999.00 USD; request a quote for a scoped proposal.

主な機能

Reason-coded scrap recording at any production step — a mandatory reason many2one on a dedicated scrap-event model links each loss to its manufacturing order, work center and product
Configurable scrap/rework reason taxonomy (models.Model + admin-managed records) so you code losses to your own categories: tooling, operator error, material defect, setup, spec change and more
Rework order tracking as first-class records — reworkable defects are separated from true scrap, routed for repair, and closed independently
Rework cost capture that records the extra labour time and consumed materials so you see the true cost of fixing versus discarding
Computed scrap value and scrap rate fields using @api.depends on quantity, standard/average product cost and BoM data, so figures self-update and never go stale
Scrap-rate analysis sliced by product, by manufacturing order, by work center and by reason from a single pivot/graph view
Pareto (80/20) view that ranks the top loss drivers so teams target the highest-impact causes first
Trend charts showing scrap and rework over time to confirm whether corrective actions are actually reducing loss
Date-range and product filters on every report and dashboard for period close, audits and supplier claims
Polished QWeb PDF wastage report branded to your company, plus one-click Excel/CSV export for finance and BI
ir.model.access.csv access rights plus record rules so operators can log scrap while cost figures and cross-company reports stay restricted to quality managers
Optional automated actions (base.automation) that flag or notify when an MO or work center exceeds a scrap-rate threshold
Clean integration with standard stock.scrap, mrp.production, mrp.workcenter and mrp.bom — no forked core, upgrade-safe
XML-RPC / JSON-RPC access to all scrap and rework data for Power BI, data-warehouse or custom dashboards
Multi-company and multi-warehouse aware, respecting Odoo company rules and unit-of-measure conversions
Works across Odoo 17, 18 and 19 on both Community and Enterprise editions

受注生産、すべておまかせ

自分での設定は不要 — ECOSIRE が構築・インストール・サポートする実働アプリです。

  1. 1

    ご注文

    一回限りの構築料金から始めます。キックオフで一緒に範囲を決めます。

  2. 2

    構築とインストール

    ECOSIRE がお客様の Odoo 上で構築・設定・インストールします。

  3. 3

    本番稼働 + サポート

    約1週間(営業日ベース)で稼働し、本番稼働後2週間のサポートが付きます。納品したコードの不具合は無償で修正します。

技術仕様

Odoo互換性
Odoo 17, Odoo 18, Odoo 19
エディション
Enterprise&Community
ライセンス
ライセンスの確認が必要です
Python要件
Python 3.10+
データベース
PostgreSQL 12+

この製品について

Material loss usually hides in plain sight. Odoo core lets you scrap a quantity from a manufacturing order or work center, but it does not force a reason code, it does not distinguish a true scrap from a reworkable defect, and it gives your production and quality teams no consolidated view of where wastage actually comes from. The Scrap & Rework Tracking Report closes that gap. It is a net-new Odoo module that ECOSIRE designs, builds, installs and supports for you on Odoo 17, 18 or 19 — not an instant apps.odoo.com download. Because we build it to order, we tailor your reason taxonomy, your cost rules, your report layouts and your access model to how your shop floor really runs.

At the data layer we extend Odoo's manufacturing stack cleanly. We add a dedicated scrap-event model (a new models.Model) linked to the standard stock.scrap, mrp.production and mrp.workcenter records, plus a many2one to a configurable scrap/rework reason model so every loss is reason-coded at the moment it happens — at any step of the routing, not just at MO close. Reworkable defects are tracked as their own rework orders with their own labour and material cost capture, so you can finally answer "how much did fixing it actually cost us?" separately from "how much did we throw away?" Monetary and quantity fields are computed with @api.depends so scrap value, rework value and scrap rate recalculate automatically as quantities, product costs and BoM data change — no stale numbers, no manual spreadsheets.

On top of that data we deliver the analytics your team needs to act. Scrap rate is available sliced by product, by manufacturing order, by work center and by reason. A Pareto view ranks your top loss drivers so you attack the 20% of causes behind 80% of the loss, and trend charts show whether corrective actions are working month over month. Everything is filterable by date range and product, and exportable as a polished QWeb PDF report or an Excel/CSV file for finance, audits or supplier claims. Security is enforced the Odoo way — ir.model.access.csv rules plus record rules so operators can log scrap while only quality managers see cost figures and company-wide reports. Optional automated actions can flag any MO whose scrap rate crosses a threshold, and the whole dataset is reachable over XML-RPC/JSON-RPC for BI tools or your data warehouse.

ECOSIRE handles the full lifecycle: discovery of your reason taxonomy and cost logic, development against your Odoo version and edition (Community or Enterprise), installation on your server or Odoo.sh, UAT with your team, hand-over of documented source, and a post-go-live support window. Typical delivery is one working week from confirmed scope and access.

得られるもの

  • Complete, documented Odoo module source (the addon directory with __manifest__.py, models, views, security and QWeb report templates) delivered to your repository
  • Installation and configuration on your environment — self-hosted server or Odoo.sh — against your exact Odoo version (17/18/19) and edition
  • Your tailored scrap/rework reason taxonomy and cost rules configured and loaded, agreed during discovery
  • Security model set up: ir.model.access.csv access rights and record rules mapped to your operator, quality-manager and admin roles
  • Branded QWeb PDF wastage report and Excel/CSV export templates matched to your reporting format
  • Admin and end-user documentation plus a recorded or live training session for production and quality teams
  • A UAT cycle on your data with a defined sign-off checklist before go-live
  • Post-go-live support window for bug fixes and questions, with an option to extend into an ongoing maintenance plan

これは誰のためのものですか

Production Manager

Needs to know where material is being lost on the floor and whether corrective actions are working. Uses the Pareto and trend views to prioritise fixes by work center and product, and the scrap-rate KPIs to run daily and weekly stand-ups.

Quality / Continuous-Improvement Lead

Owns the reason taxonomy and drives root-cause analysis. Relies on reason-coded scrap, rework cost capture and exportable reports to run 8D / Kaizen reviews and prove that CAPA actions reduced loss over time.

Plant Controller / Finance Manager

Cares about the financial value of scrap and rework for period close, cost-of-poor-quality reporting and supplier chargebacks. Uses the date/product-filtered PDF and Excel exports and restricted cost visibility enforced by record rules.

Scrap & Rework Tracking Report の比較方法

基準エコシエールカスタムビルド競合他社Odoo 標準機能
Mandatory reason code on every scrap eventEnforced on a dedicated model with a configurable taxonomyPossible but must be designed and built from scratchVaries — often a free-text note, rarely mandatory含まれていない
Rework orders and rework cost capture separate from scrapFirst-class rework records with labour + material costAchievable but significant bespoke effort部分的なサポート含まれていない
Pareto (80/20) analysis of top loss driversBuilt-in Pareto view ranking causesRequires custom pivot/graph development部分的なサポート含まれていない
Scrap rate by product, MO, work center and reasonAll four dimensions from one analysis viewOnly what you scope and build部分的なサポート部分的なサポート
Branded PDF + Excel/CSV wastage reports with date/product filtersQWeb PDF plus Excel/CSV export includedMust build QWeb and export logic yourself部分的なサポート含まれていない
Security via ir.model.access.csv + record rules (operator vs manager)Role-based access configured to your orgYou define and test all rules部分的なサポート部分的なサポート
Tailored to your version/edition, installed and supportedBuilt for Odoo 17/18/19, installed with UAT + support windowDepends entirely on your in-house/agency capacity含まれていない付属
Upgrade-safe extension of core MRP objectsExtends stock.scrap/mrp.production without forking coreRisk depends on developer discipline部分的なサポート付属

Scrap & Rework Tracking Report に関するよくある質問

Is this an instant download from the Odoo App Store?

No. This is a build-to-order module that ECOSIRE designs, builds, installs and supports specifically for your Odoo instance. There is no instant download. After purchase we scope your reason taxonomy and cost rules, develop against your exact version and edition, install it, run UAT with your team and hand over documented source.

How long does delivery take, and what is the lead time?

Typical delivery is one working week from kickoff, depending on scope — the size of your reason taxonomy, your cost-capture rules, custom report layouts and any BI/XML-RPC integration. After a short discovery call we confirm a fixed timeline and milestones, then deliver in stages ending with installation and UAT sign-off on your environment.

What support and updates do I get after go-live?

Every build includes a post-go-live support window for bug fixes and questions. Because you receive the full module source, you are never locked in. We also offer an optional ongoing maintenance plan that covers enhancements and version upgrades — for example carrying the module forward when you move from Odoo 17 or 18 to 19.

Which Odoo versions and editions does it support?

We build for Odoo 17, 18 and 19 on both Community and Enterprise. The module extends standard manufacturing objects (stock.scrap, mrp.production, mrp.workcenter, mrp.bom) rather than forking core, so it stays upgrade-safe. If you are on Enterprise we can also align the reports with your existing dashboards.

How is scrap cost calculated and kept accurate?

Scrap value, rework value and scrap rate are stored as computed fields using @api.depends on quantity, the product's standard or average cost and BoM data, so they recalculate automatically whenever quantities or costs change. Rework cost additionally captures the extra labour time and consumed materials, giving you a true cost of rework separate from discarded scrap.

Can operators log scrap without seeing sensitive cost figures?

Yes. Access is enforced with ir.model.access.csv rights plus record rules. A typical setup lets shop-floor operators create reason-coded scrap and rework records while cost values, plant-wide analytics and cross-company reports are restricted to quality managers and controllers. We map the exact roles to your organisation during discovery.

Can we get the data into Power BI or another BI tool?

Yes. All scrap and rework records are reachable over Odoo's XML-RPC and JSON-RPC APIs, so Power BI, a data warehouse or a custom dashboard can read live data. You also get one-click Excel/CSV exports for ad-hoc analysis, and optional automated actions can push threshold alerts.

見積もりを依頼

Scrap & Rework Tracking Report

Reason-coded scrap and rework tracking with Pareto analysis and PDF/Excel wastage reports for Odoo 17, 18 and 19 manufacturing.

  • Reason-coded scrap recording at any production step — a mandatory reason many2one on a dedicated scrap-event model links each loss to its manufacturing order, work center and product
  • Configurable scrap/rework reason taxonomy (models.Model + admin-managed records) so you code losses to your own categories: tooling, operator error, material defect, setup, spec change and more
  • Rework order tracking as first-class records — reworkable defects are separated from true scrap, routed for repair, and closed independently
  • Rework cost capture that records the extra labour time and consumed materials so you see the true cost of fixing versus discarding

見積もりを依頼

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